DEMEC - Departamento do Curso de Engenharia Mecânica
URI permanente desta comunidadehttp://www.hml.repositorio.ufop.br/handle/123456789/10750
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Resultados da Pesquisa
Item Tool life monitoring in end milling of AISI H13 hot work die steel using a low‑cost vibration sensor connected to a wireless system.(2022) Vianello, Pedro Ivo Alves; Abrão, Alexandre Mendes; Maia, Antônio Augusto Torres; Pereira, Igor CezarMachining of complex components with high added value requires the development and implementation of technologies for monitoring the processes outputs and to ensure the performance and reliability of the manufactured part. Cutting tool wear is one of the most relevant variables in machining due to its efect on both the machining cost and quality of the manufactured component. Although tool wear has been extensively investigated for more than a century, the advent of Industry 4.0 has required more accurate and reliable monitoring systems. This work investigates the feasibility of using a low-cost vibration sensor, based on a micro-electromechanical system (MEMS), connected to a wireless data transmission system attached to a rotary tool (milling cutter) for tool wear monitoring when milling annealed AISI H13 hot work die with coated tungsten carbide inserts. A microcontroller with an integrated internet connection connected to a local server through the Wi-Fi network was employed. In order to validate the proposed system, tests were performed comparing its behavior with a conventional piezoelectric sensor in terms of sensitivity to changes in the cutting conditions and tool wear evolution. The results indicated that the proposed system responds satisfactorily to changes in the cutting conditions, with approximately a four-fold increase in the acceleration amplitude when either cutting speed or axial depth of cut were doubled. Although neither the MEMS nor the piezoelectric accelerometer was capable to detect tool wear evolution (considering a tool life criterion VBB=0.3 mm), the RMS value of the signal generated by the vibration sensor based on MEMS is approximately four times higher than that provided by the piezoelectric accelerometer, thus indicating a better representation of the vibration phenomenon resulting from fxing the MEMS on the tool (in contrast to the piezoelectric accelerometer attached to the workpiece).Item Heat fux in machining processes : a review.(2022) Figueiredo, Alisson Augusto Azevedo; Guimarães, Gilmar; Pereira, Igor CezarThe models of temperature prediction in manufacturing processes have advanced considerably in the last decades, either by applying numerical methods or by the development of techniques and methods of temperature measurement, which feed and compare the results of models. Associated with the advancement of prediction models is the improvement in the analysis of heat generation and distribution during materials machining. This work presents state of the art in research related to heat fux estimation in metal cutting processes using direct and inverse methods, through analytical, numerical, and empirical models. Pioneering and current research approaching the problem of estimating heat fux, as the main focus or means to predict the temperature distribution during the process, are reviewed. Its particularities, such as boundary conditions, techniques used, and innovations concerning previous works, are discussed. Therefore, this paper will present and detail diferent methods to estimate the heat fux during machining, aiming to help researchers identify the advantages and limitations in several cases discussed. The heat fux estimation using inverse methods can be more accurate with the development of data acquisition systems, reducing errors in measured temperatures during the process. In addition, multiphysics numerical simulations characterizing plastic deformation and heat transfer can be improved to help estimate the heat generated in machining.Item Dynamic behavior of tapping axial force.(2021) Pereira, Igor Cezar; Mapa, Lidianne de Paula Pinto; Barros, Thamiris Nogueira de; Fortes, Reinaldo Clemente; Silva, Marcio Bacci da; Guimarães, Gustavo PaulinelliBackground Tapping is one of the processes that most requires attention in the industry, due to the stage in which it occurs and its characteristics. In the case of tapping, it is common to use components and equipment with less rigidity, which com promises the dynamic behavior in several situations and can lead to process distortion or failure. Purpose The objective of this paper is to study the dynamic behavior of tapping in relation to several characteristics of the process. Methods The dynamic behavior of the force signal was used to evaluate the process, varying the cutting parameters and the clamping system of the workpiece. Results The experimental results indicate that the foating system did not present a good dynamic behavior at high cutting speeds, this greater application of vibration is due to the resonance due to the combination of oscillations under forced and natural vibration. Conclusions The natural frequency of the foating fxture system infuenced the behavior of the axial forces. The increase in cutting speed resulted in a direct increase in the axial force vibrations as its frequency came close to the natural frequency of the system. Through dynamic analysis of the axial force signal observed the dynamic characteristics of the process and the machine tool. This allowed the dynamic evaluation of the system through the measurement of force signals generated in the threading process.Item An approach to torque and temperature thread by thread on tapping.(2020) Pereira, Igor Cezar; Vianello, Pedro Ivo Alves; Boing, Denis; Guimarães, Gilmar; Silva, Marcio Bacci daDuring internal threading, small alterations in cutting parameters, tool geometry, or process characteristics produce considerable effects on torque and temperature behavior. Understanding these effects is critical to the design and development of new taps. In this work, the torque behavior for a tap operation is evaluated as a function of the number of threads, tool manufacturer, and angle of the taper region of the tool. The chip–tool interface temperature was analyzed, considering the influence of cutting speed and number of threads. Experimental tests were carried out using M10x1.5 taps and cutting speeds of 10 m/min and 25 m/min. Taps with two different geometries were considered in this analysis. The results show a difference in the distribution of the torque along the threads of the conical part between the tools. The presence of adhered material increased the torque during the reverse stage. The torque during the reverse stage for a tap with a damaged tooth was approximately 50% of the torque during the cutting stage. The temperature showed an increase with the number of threads stabilizing between the fourth and fifth threads and increasing again in the sixth filled due to adhesion of workpiece material.Item Análise e comparação do torque filete a filete no rosqueamento interno por machos de corte.(2018) Vianello, Pedro Ivo Alves; Souza, R. F. A.; Silva, Marina Carla Bezerra da; Pereira, Igor CezarThe thread process is responsible for internal and external threads creation which are of large application in several areas. Even though its large usage in industry, there are few papers about this process. In this paper, it was carried out torque fillet by fillet measurements over the chamfer portion of the tap and the torque comparation between tools from two distinct manufacturers. It was used M 10 x1,5 HSSE straight flute taps, with and without coating in tapping process on a grey cast iron GG30, in order to analyse the relation between the number of fillets in the tap’s chamfer and its geometry in torque signal behaviour.