EM - Escola de Minas

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Heat fux in machining processes : a review.
(2022) Figueiredo, Alisson Augusto Azevedo; Guimarães, Gilmar; Pereira, Igor Cezar
The models of temperature prediction in manufacturing processes have advanced considerably in the last decades, either by applying numerical methods or by the development of techniques and methods of temperature measurement, which feed and compare the results of models. Associated with the advancement of prediction models is the improvement in the analysis of heat generation and distribution during materials machining. This work presents state of the art in research related to heat fux estimation in metal cutting processes using direct and inverse methods, through analytical, numerical, and empirical models. Pioneering and current research approaching the problem of estimating heat fux, as the main focus or means to predict the temperature distribution during the process, are reviewed. Its particularities, such as boundary conditions, techniques used, and innovations concerning previous works, are discussed. Therefore, this paper will present and detail diferent methods to estimate the heat fux during machining, aiming to help researchers identify the advantages and limitations in several cases discussed. The heat fux estimation using inverse methods can be more accurate with the development of data acquisition systems, reducing errors in measured temperatures during the process. In addition, multiphysics numerical simulations characterizing plastic deformation and heat transfer can be improved to help estimate the heat generated in machining.
Análise da temperatura filete a filete no rosqueamento interno por machos de corte.
(2018) Souza, R. F. A.; Vianello, Pedro Ivo Alves; Silva, Marcio Bacci da; Pereira, Igor Cézar
Among the manufacturing processes, threading stands out, as it can be accomplished by machining or by forming. This process is responsible for the creation of internal and external threads, which has great applicability in production lines. Due to the market’s great competitiveness, methods are sought to increase production by decreasing the time of each unit process. However, tapping is usually performed at low cutting speeds due to limitations related to the manufacturing process. The study of the tapping can bring benefits, such as the reduction of wear mechanisms, resulting in an increase in tool life. In this research, the temperature was measured from fillet to fillet in the conical part of the tool, varying the cutting speed and the number of fillets. The tap used is, M 10 x 1.5 HSS, uncoated in threading process for internal thread production in SAE 1045. To analyze the temperature was used the tool-workpiece thermocouple method on each fillet of the tap. The cutting speeds used were 10 and 25m / min. From the second fillet on the temperature is constant, even with the increase in the number of fillets, as expected.
Thermal analysis of steel-concrete composite cross sections via CS-ASA/FA.
(2018) Maximiano, Dalilah Pires; Barros, Rafael Cesário; Rocha, Paulo Anderson Santana; Silveira, Ricardo Azoubel da Mota
When exposed to high temperatures, such as in a fire situation, the physical and resistance characteristics of the materials employed in the structure deteriorate as the temperature increases. This fact promotes a considerable loss in the bearing capacity and stiffness of the structural system. The verification of a structure exposed to fire depends primarily and principally on the thermal analysis of the cross section of the structural element. This analysis permits determination of the temperature variation or temperature range in the element from the boundary conditions provided by the fire model adopted. As such, this study had the objective of performing a thermal analysis in a transient regime by means of a finite element method on steel-concrete composite cross sections that are employed in civil construction through use of the Computational System for Advanced Structural Analysis/Fire Analysis (CS-ASA/FA). Two cross sections are analyzed and the results obtained were satisfactory. In addition, different iterative solution processes were adopted in the analysis. Parametric studies were also performed related to the mesh variation of the finite elements and time increase. From the results, it was possible to conclude that CS-ASA/FA can supply the necessary information when a thermo-structural analysis is performed for the evaluation of strength and stiffness losses of the structural material when exposed to fire.

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