EM - Escola de Minas

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Dynamic behavior of tapping axial force.
(2021) Pereira, Igor Cezar; Mapa, Lidianne de Paula Pinto; Barros, Thamiris Nogueira de; Fortes, Reinaldo Clemente; Silva, Marcio Bacci da; Guimarães, Gustavo Paulinelli
Background Tapping is one of the processes that most requires attention in the industry, due to the stage in which it occurs and its characteristics. In the case of tapping, it is common to use components and equipment with less rigidity, which com promises the dynamic behavior in several situations and can lead to process distortion or failure. Purpose The objective of this paper is to study the dynamic behavior of tapping in relation to several characteristics of the process. Methods The dynamic behavior of the force signal was used to evaluate the process, varying the cutting parameters and the clamping system of the workpiece. Results The experimental results indicate that the foating system did not present a good dynamic behavior at high cutting speeds, this greater application of vibration is due to the resonance due to the combination of oscillations under forced and natural vibration. Conclusions The natural frequency of the foating fxture system infuenced the behavior of the axial forces. The increase in cutting speed resulted in a direct increase in the axial force vibrations as its frequency came close to the natural frequency of the system. Through dynamic analysis of the axial force signal observed the dynamic characteristics of the process and the machine tool. This allowed the dynamic evaluation of the system through the measurement of force signals generated in the threading process.
An approach to torque and temperature thread by thread on tapping.
(2020) Pereira, Igor Cezar; Vianello, Pedro Ivo Alves; Boing, Denis; Guimarães, Gilmar; Silva, Marcio Bacci da
During internal threading, small alterations in cutting parameters, tool geometry, or process characteristics produce considerable effects on torque and temperature behavior. Understanding these effects is critical to the design and development of new taps. In this work, the torque behavior for a tap operation is evaluated as a function of the number of threads, tool manufacturer, and angle of the taper region of the tool. The chip–tool interface temperature was analyzed, considering the influence of cutting speed and number of threads. Experimental tests were carried out using M10x1.5 taps and cutting speeds of 10 m/min and 25 m/min. Taps with two different geometries were considered in this analysis. The results show a difference in the distribution of the torque along the threads of the conical part between the tools. The presence of adhered material increased the torque during the reverse stage. The torque during the reverse stage for a tap with a damaged tooth was approximately 50% of the torque during the cutting stage. The temperature showed an increase with the number of threads stabilizing between the fourth and fifth threads and increasing again in the sixth filled due to adhesion of workpiece material.
Análise da temperatura filete a filete no rosqueamento interno por machos de corte.
(2018) Souza, R. F. A.; Vianello, Pedro Ivo Alves; Silva, Marcio Bacci da; Pereira, Igor Cézar
Among the manufacturing processes, threading stands out, as it can be accomplished by machining or by forming. This process is responsible for the creation of internal and external threads, which has great applicability in production lines. Due to the market’s great competitiveness, methods are sought to increase production by decreasing the time of each unit process. However, tapping is usually performed at low cutting speeds due to limitations related to the manufacturing process. The study of the tapping can bring benefits, such as the reduction of wear mechanisms, resulting in an increase in tool life. In this research, the temperature was measured from fillet to fillet in the conical part of the tool, varying the cutting speed and the number of fillets. The tap used is, M 10 x 1.5 HSS, uncoated in threading process for internal thread production in SAE 1045. To analyze the temperature was used the tool-workpiece thermocouple method on each fillet of the tap. The cutting speeds used were 10 and 25m / min. From the second fillet on the temperature is constant, even with the increase in the number of fillets, as expected.
Study of the internal thread process with cut and form taps according to secondary characteristics of the process.
(2017) Pereira, Igor Cezar; Silva, Marcio Bacci da
The internal threading with tap or forming tap, is a widely applied factoring process throughout industry. However, the knowledge held by the toolmakers is not transferred to the scientific literature, which justifies the small number of studies regarding this matter. This data limitation reduces the tool and cutting condition selection guide to geometrical characteristics. This current work has twomain goals; the first one is to study the process behavior regarding the secondary and uncontrollable characteristics, such as thread length, tool coating, feed rate, and hole’s diameter. It also investigated the load distribution in the cutting edge for a tap operation. The second goal of this work is the investigation of the behavior of a new type of floating system in terms of torque and axial force. One of the outcomes of this work was that the torque distribution along the fillet was not uniform, with the torque of the third fillet higher than the others. The floating system tested reduces the axial force and torque by reducing synchronicity errors even in extremely conditions.

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